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untrimmed expanded aluminum honeycomb core sheet
Unexpanded aluminum honeycomb blocks
Unexpanded aluminum honeycomb slices
Expanded-die-cutted-aluminium-honeycomb-cores
untrimmed expanded aluminum honeycomb core sheet
Unexpanded aluminum honeycomb blocks
Unexpanded aluminum honeycomb slices
Expanded-die-cutted-aluminium-honeycomb-cores

Aluminum Honeycomb Cores for Sandwich Panels

At TOPCOMB, we specialize in manufacturing high-quality aluminium honeycomb core materials designed for diverse applications. Renowned for its exceptional strength-to-weight ratio, our aluminium honeycomb is ideal for industries where both lightness and strength are crucial.

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Why Choose Aluminium Honeycomb Cores?

Aluminium honeycomb offers numerous benefits that make it a preferred material:

Lightweight: Aluminum weighing only one-third that of steel, it enhances efficiency and reduces overall weight in applications. The square meter weight of 10 mm thick aluminium honeycomb is less than 1.0kg.
Durable: Known for its high strength and resistance to corrosion, aluminium also conducts heat and electricity effectively.
Eco-Friendly: Our aluminium honeycomb is 100% recyclable, preserving their inherent qualities without any degradation.
Versatile: Easily shaped and fabricated to meet unique design requirements.
Safe: Non-combustible, aluminium melts at 650°C, providing additional safety in high-temperature applications.

Aluminium Honeycomb Cores Data Sheet

Size Options

We provide standard sizes of 2440 mm x 1220 mm, 2500 mm x 1250 mm and 3000 mm x 1500 mm. Additionally, we can accommodate custom sizes upon request, ensuring we meet the specific requirements of your project. Below is the  available aluminium honeycomb dimensions that we commonly make.

 

Type Foil Thickness
(mm)
Size (mm) Density

(kg/m3)

cell node cell size
TB4 0.04 4 6. 93 41.73
0.05 4 6. 93 52. 17
0.06 4 6. 93 62. 6
0.07 4 6. 93 73.03
0.08 4 6. 93 83. 47
TB5 0.04 5 8. 66 33. 39
0.05 5 8.66 41.73
0.06 5 8. 66 50. 08
0.07 5 8. 66 58. 43
0.08 5 8. 66 66. 77
TB6 0.04 6 10.39 27. 82
0.05 6 10. 39 34. 78
0.06 6 10.39 41.73
0.07 6 10. 39 48. 69
0.08 6 10. 39 55. 65
TB7.5 0.04 8 7.5 22.26
0.05 7. 5 13 27. 82
0.06 7. 5 13 33. 39
0.07 7. 5 13 38. 95
0.08 7. 5 13 44.52
TB10 0.04 10 17. 32 16. 69
0.05 10 17. 32 20. 87
0.06 10 17. 32 25. 04
0.07 10 17.32 29. 21
0.08 10 17. 32 33. 39
TB12 0.05 12 20. 78 17.39
0.06 12 20. 78 20.865
0.07 12 20. 78 24. 34
0.08 12 20. 78 27.82
TB15 0.05 15 25.98 13.91
0.06 15 25. 98 16. 7
0.07 15 25.98 19.5
0.08 15 25.98 22.26
Tailored Aluminium Honeycomb

TOPCOMB provides aluminium honeycomb in various configurations to meet specific customer needs:

Available in expanded or unexpanded formats
Offered as full blocks or precision-cut slices
Options for perforated or unperforated surfaces
Corrosion treatments available to enhance longevity, such as alodine coating.
Our aluminium honeycomb is manufactured using Alloy Grades 3003 or 5052, ensuring high quality and durability.

Applications of TOPBOND Aluminium Honeycomb Cores

Aluminium honeycomb can be used in a virtually unlimited number of applications. Some of the most widespread applications are as follows.

1. Aerospace:

The aerospace industry, including aircraft manufacturing and space exploration, is always on the lookout for lightweight, strong, and durable materials. Aluminum honeycomb core is a popular choice for many aerospace applications, such as panels, flooring, and doors.

2. Construction:

The construction industry is also utilizing aluminum honeycomb core in a variety of ways. The lightweight nature of the material makes it ideal for building facades, curtain walls, partitions, and ceilings. The honeycomb structure also provides excellent insulation, making it efficient and cost-effective.

3. Transportation:

As with aerospace, the transportation industry is in constant need of lightweight and strong materials. Aluminum honeycomb core is used in many transportation applications, such as trains, buses, and ships. It is also used in lightweight automotive parts such as doors, hoods, and trunk lids.

4. Marine:

Alongside the transportation industry, the marine industry also benefits from the use of aluminum honeycomb core. The material is used in boat hulls, decks, and superstructures, providing excellent strength, durability, and insulation properties.

5. Architecture: Architecture is another area where aluminum honeycomb core is gaining popularity. It can be used in a wide range of architectural applications, such as acoustical panels, sunshades, and decorative finishes. The lightweight nature of the material also offers design flexibility, allowing architects to create unique and innovative structures.

For detailed information on how TOPCOMB can meet your aluminium honeycomb needs, please contact our sales team. We look forward to providing you with optimal solutions for your projects.

 

TOPCOMB Aluminium Honeycomb Core Detail Display

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